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Shingle Stock material
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These are various widths of stock material
(redwood) which were sawn from a redwood 2 X 4. The widths vary
from 1/4 to 3/4 in. The thicknesses and lengths are unimportant
but will determine how many shingles can be made from each piece of
wood. The shingles need to be of different widths.
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Bandsawing a Strip of Shingles
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This is my bandsaw setup for cutting a strip of shingles.
The thickness is set for 1/16 in. The bandsaw leaves a nice
rough surface which more realistically resembles full size
shingles. The wooden stock blocks could be periodically
flattened with a jointer or belt sander if the bandsaw makes the block
significantly uneven.
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Tablesaw - Individual Shingles
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The strip of shingles is cut into 1 3/4 in lengths for the
individual shingles. I used a tablesaw with a stop block for
cutting multiple shingles of the same length with a minimum of
effort. These could all be cut with a miterbox and a handsaw.
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Spare Shingles
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You can never have too many shingles and spares will save
reprising the machine setups. I stained them all together on the
roof but they could also be stained prior to placement on the
roof. I used a strong tea to give the basic color to the redwood
but various stains such as Minwax would work fine also.
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BayWindow Shingles
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The shingles were stapled to the roof with one staple
attaching two adjacent shingles. Each shingle except for the end
ones are held to the roof by two staples. Hot glue would also
work well. The attachment is covered by the next higher row of
shingles. The amount of shingle exposed is 3/4 in. To keep
the shingles on track, a yardstick / ruler was used to place parallel
lines on the roof to align the shingles. The lines should be 3/4
in apart to allow for the exposed portion.
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Main Roof
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The first course of shingles at the bottom of the roof is a double
layer. The next layer of shingles covers the gaps between the
lower row. The final touch is a blotching staining of some of
the shingles slightly darker than their neighbors to add a more random
look. Too evenly colored shingles look artificial.
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Shingles - Closeup
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As a picture is worth a thousand words, this photo should best
describe how the shingles are applied.
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